A high hardness ceramic coating to improve component lifetime and release-ability
The TOWA Bancera coating is an oxide-ceramic-based coating which has been developed as an alternative to the hard chrome plating of molds, however the coating is applicable for all kinds of precision components.
TOWA developed the Bancera coating surface treatment to reduce delamination of the molding compound and to reduce the cleaning frequency of the mold.
Due to the increased wear and corrosion resistance, high hardness, anti-adhesion and the small layer thickness the coating is applicable for precision parts which are exposed to high friction and (chemical) liquids.
- Improves component lifetime
- High hardness
- Reduces delamination
- Scratch resistance
- Corrosion resistance
- Wear resistance
- Heat resistance
- Thin layer thickness
- Ability to re-coat
- Precision parts
- Engine components
- Medical components
- Low-friction bearings
- Mechanical seals
- Glass Tablet puncher
|Coating color:||Interference color|
|Thickness:||2.8 – 3.2 µm|
|Surface roughness:||0.01 μmRa – 0.05 μmRa|
|Water contact angle:||96° – 106°|
|Treating temperature:||400° – 450°|
|Effective coating volume:||450mm x 450mm|
*effective coating thickness depends on the profile depth
Mold release force reduced by 60% in comparison with hard chrome plating. A reduction of the release force will result in a reduction of delamination of the compound material.
Evaluation: Molding with thermoplastic resin
- Bancera coating
After 24 hours continuous molding
- Hard chrome plating
After 2 hours continuous molding
Molding contamination reduces to less than 9% compared to the conventional coating. This reduces the cleaning frequency and production time which will lead to a reduction of the total production costs.
Contacts us for more information to improve your components lifetime with the TOWA Bancera Coating.